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Electrics & Automation

Automation and Digitalization

SMS group offers comprehensive system expertise right across the whole metallurgical process chain. The proven solutions in the field of electrics and automation are summarized under the term 
X-Pact
® (process, automation, control, technology).

Characterized by high flexibility through their modular design, X-Pact® packages are a key success factor in turning even complex plants into reality. They can come both as integral parts of an overall system and as individual packages, e.g. as part of a modernization project.

The electrical and automation packages ensures all parts of customers’ plants complement each other perfectly – from energy supply and distribution through drive technology, instruments, and automation to production planning.

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Portfolio

Electrics and Automation in Russia

Complex solution for electrical and automation systems

Our solution:

  • “Open system” automation technology
  • X-Pact® ProBAS – real-time system
  • Plug & Work concept – system simulations on a test field

Your benefit:

  • Perfectly functioning equipment
  • Easy integration to the existing automation system
  • Short commissioning times and fast run-ups
  • High product quality and high plant availability
  • Early return-on-investment (ROI)

Innovative HMI and new control station concepts

Our solution:

  • X-Pact® Vision – focus on the production process
  • System platform WinCC
  • Clear structures and screen layouts
  • Intuitive navigation through the various views and menus
  • Individual adaptability and context-sensitive operator guidance

Your benefit:

  • Higher efficiency due to intuitive and ergonomic design
  • Detailed online information

Solution for constant high quality

Our solution:

  • Exact mathematical and physical description of the process and of the material behavior
  • Intelligent adaptation strategies

Your benefit:

  • Improvements of productivity, efficiency and product quality
  • High performance

Safeguarding plant lifetime

Our solution:

  • Various applications in different operating systems
  • Redundant hardware

Your benefit:

  • Hardware and operating systems independency
  • Reduction of maintenance costs
  • Easy backup, software updates quick and at low risk
  • Minimization of downtimes

Increased safety for your systems

Our solution:

  • Study for actual situation
  • Risk assessment & safety concept
  • Conceptual engineering and design
  • Declaration of conformity CE

Your benefit:

  • Utmost safety
  • Intuitive usability

Best equipment for your production processes

Our solution:

  • Using modern equipment
  • Electrical engineering

Your benefit:

  • Cost-effective solutions
  • Optimization

Updated application software

Our solution:

  • Migration of existing solutions to the latest system platform X-Pact® ProBAS
  • Reuse of existing application software

Your benefit:

  • New state of the art hardware, latest development software
  • Reduced probability of failure
  • No risk of hardware obsoleting
  • Reduced wiring 
  • No re-commissioning
  • Increase of process stability
  • Reduction of maintenance costs
  • Increase of availability
  • Less spare parts

Remote support from back-office and global network of specialists

Our solution:

  • 24/7 Hotline
  • Symmedia Service Portal – special software for secure remote access and data transfer
  • Contact with software engineering and technological experts familiar with your specific system

Your benefit:

  • Low response time
  • Quick troubleshooting without additional people on site
  • Lower costs
  • Russian-speaking specialists

SMS group specialists always at client site

Our solution:

  • Long-term support on site
  • SMS group’s technological expert team 

Your benefit:

  • Quick troubleshooting
  • Russian-speaking specialists

Knowledge and experience of world experts

Our solution:

  • Short-term support on site
  • System performance tuning
  • SMS group’s technological expert team 

Your benefit:

  • Quick troubleshooting
  • Russian-speaking specialists

 

System evaluation from another perspective

Our solution:

  • Analysis of current situation
  • SMS group’s technological expert team 

Your benefit:

  • Recommendations for improvements based on reliable, in-depth analysis
  • High transparency due to structured, consistent documentation
  • Action plan
  • Independent assessment as a basis for decisions
  • Russian-speaking specialists

Theory and practice from a single source

Our solution:

  • Training on your site

Your benefit:

  • Fully trained operating teams when production starts
  • No need for business trips for employees
  • Russian-speaking specialists

Custom-designed solutions geared to your requirements

Our solution:

  • Expert team for managing complex technical issues
  • Maintenance concepts for customer plants

Your benefit:

  • Cost-effectivity
  • Reduction of your risks
  • Your opportunity to focus on other tasks

Reference Projects

Engineering
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MMK, Magnitogorsk

Hot Strip Mill 2500 | Software & Hardware Engineering & commissioning | 2019-2020

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NLMK, Lipetsk

Continuous Casting Machine 9 | Commissioning | 2020 

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TulaChermet, Tula

BOF Model engineering & commissioning | 2019-2020

Services
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NLMK, Lipetsk

Continues Casting Machines | Long Term Technical Outsourcing Services | 2020-2023

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OMK VSW, Vyksa

Plate Mill 5000 | Technical Assistance + Teleservice | 2013-2020

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TagMet, Taganrog

X-Pact® ProBAS training | 2018

Videos

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X-Pact® Drive - SMS group

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ПРИМЕР ИСПОЛЬЗОВАНИЯ ИСКУССТВЕННОГО ИНТЕЛЕКТА: ВЫЗОВ КАЧЕСТВУ ПРОДУКЦИИ И СОСТОЯНИЮ ЗАВОДА

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Virtual training for maintenance experts

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Turnkey solutions from SMS group

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КАК НОВОЕ - МОДЕРНИЗАЦИИ С SMS GROUP

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X-Pact® Sense
Smart sensors and camera-based solutions

Downloads

Contact

SMSgroup Kuydin, Alexey

Alexey Kuydin

SMS group LLC
General Manager Electrics/Automation
Kirova street 159, office 706
454091 Chelyabinsk
Russia

Phone : +7 351 779 3016